CoffeePi/CoffeeCode/hal.cpp

/*
 * hal.cpp
 *
 *  Created on: Aug 3, 2016
 *      Author: Philipp Hinz, Sebastian Vendt
 */
#include <wiringPi.h>
#include <stdlib.h>
#include <stdint.h>
#include <errno.h>
#include <string.h>
#include <signal.h>
#include <ctime>
#include <time.h>
#include <unistd.h>
#include "hal.h"
#include "global.h"
#include "logger.h"
#include "timer.h"
#include "database.h"


typedef struct timespec timespec;

volatile int flowcnt = 0;


int Int0Time, Int1Time;
int idleCounter;
bool idle;
bool flagIgnoreRlsInt0, flagIgnoreRlsInt1;

//storage for the last state of the buttons, the proximity sensor and the pressure sensor
int pinState[4] = {1, 1, 1, 0};
//state of the rotary encoder
//0: rotary1 state at t-1
//1: rotary2 state at t-1
//2: rotary1 state at t
//3: rotary2 state at t
int rotaryState[4] = {1, 0, 0, 1};

//sweep counter to log every brew
uint16_t logcycle = 1;

timer Int0Timer(&halInt0TimerHandler);
timer Int1Timer(&halInt1TimerHandler);
timer idleTimer(&halIdleTimerHandler);

time_t heatingCycle[] = {0, 0};
timespec flowTimestep[] = {{0,0},{0,0}};
uint8_t flowIndex = 0;
int16_t tickCounter = 0;

timespec pumpCycle[] = {{0,0},{0,0}};

//delay of the debounce in milliseconds
#define DELAY_DEBOUNCE	50
#define DELAY_MICRODEB	2


//display turn off after idle time in min
//minimal time is 2min
#define IDLE_TIME	10


/**
 * Initializes HAL
 */

void halInit(void) {
	pinMode(RELAIS_HEAT, OUTPUT);
	pinMode(RELAIS_PUMP, OUTPUT);
	pinMode(RELAIS_POWER, OUTPUT);
	pinMode(PIN_PRESSURE_CTRL, INPUT);
	pinMode(PIN_PROXIMITY_SENSOR, INPUT);
	pinMode(PIN_INT0, INPUT);
	pinMode(PIN_INT1, INPUT);
	pinMode(PIN_FLOW, INPUT);
	pinMode(PIN_DISP, OUTPUT);
	pinMode(PIN_ROTARY1, INPUT);
	pinMode(PIN_ROTARY2, INPUT);


	idleTimer.setDivider(1200); //1 min
	idleCounter = 0;
	idle = false;
	clock_gettime(CLOCK_REALTIME, &flowTimestep[0]);
	clock_gettime(CLOCK_REALTIME, &flowTimestep[1]);
	halDisplayOn();

	if (optPower) {
		halMachineOn();
	} else {
		halMachineOff();
	}
	sleep(1); //wait till the machine eventually turned on when optPower

	pinState[3] = halIsHeating();

	Int0Timer.setDivider(4); //200ms
	Int1Timer.setDivider(4);
	Int0Time = 0;
	Int1Time = 0;

	flagIgnoreRlsInt0 = false;
	flagIgnoreRlsInt1 = false;

	event_subscribe("terminate", &halTerminate);

	if (wiringPiISR(PIN_INT0, INT_EDGE_BOTH, &halInt0) < 0) {
		logger_error("Unable to setup ISR0: %s\n", strerror(errno));
		return;
	}
	if (wiringPiISR(PIN_INT1, INT_EDGE_BOTH, &halInt1) < 0) {
		logger_error("Unable to setup ISR1: %s\n", strerror(errno));
		return;
	}
	if (wiringPiISR(PIN_FLOW, INT_EDGE_FALLING, &halIntFlow) < 0) {
		logger_error("Unable to setup ISRFLOW: %s\n", strerror(errno));
		return;
	}
	if (wiringPiISR(PIN_PRESSURE_CTRL, INT_EDGE_BOTH, &halIntPressure) < 0) {
		logger_error("Unable to setup ISRPressure: %s\n", strerror(errno));
		return;
	}
	if (wiringPiISR(PIN_PROXIMITY_SENSOR, INT_EDGE_BOTH, &halIntProximity) < 0) {
		logger_error("Unable to setup ISRProximity: %s\n", strerror(errno));
		return;
	}
	if (wiringPiISR(PIN_ROTARY1, INT_EDGE_BOTH, &halIntRotary) < 0) {
		logger_error("Unable to setup ISRRotary2: %s\n", strerror(errno));
		return;
	}

	if (!(logcycle = sqlGetConf(CFGSweepCounter))) {
		logger_error("hal.cpp: Couldn't read the  logcycle counter from the database\n");
		//pthread_exit(EXIT_SUCCESS);
		exit(EXIT_FAILURE);
	}
}

/**
 * Switches relais on
 * @param relais Relais ID
 */
void halRelaisOn(int relais) {
	halRelaisSet(relais, LOW);
}

/**
 * Turn the display off
 */
void halDisplayOff(){
	digitalWrite(PIN_DISP, LOW);
}

/**
 * Turn the display on
 */
void halDisplayOn(){
	digitalWrite(PIN_DISP, HIGH);
}

/**
 * Switches relais off
 * @param relais Relais ID
 */
void halRelaisOff(int relais) {
	halRelaisSet(relais, HIGH);
}

/**
 * Switches relais to state
 * @param relais Relais ID
 * @param state LOW(0) or HIGH(1)
 */
void halRelaisSet(int relais, int state) {
	if (state != HIGH && state != LOW)
		return;
	switch (relais) {
	case RELAIS_POWER:
	case RELAIS_HEAT:
	case RELAIS_PUMP:
		digitalWrite(relais, state);
		break;
	}
}

/**
 * Returns the state of the relais relais
 * Returns HIGH when Relais is ON
 * @param relais Relais ID
 */
int halGetRelaisState(int relais) {
	switch (relais) {
	case RELAIS_POWER:
	case RELAIS_HEAT:
	case RELAIS_PUMP:
		return !digitalRead(relais);
		break;
	}
	return -1;
}

/**
 *
 */
void halIntRotary(void) {
	//delay(DELAY_MICRODEB);
	rotaryState[2] = digitalRead(PIN_ROTARY1);
	rotaryState[3] = digitalRead(PIN_ROTARY2);

	if (rotaryState[0] != rotaryState[2]) {
		//check for the status of the other pin
		if (rotaryState[1] != rotaryState[3]) {
			if ((rotaryState[2] == HIGH && rotaryState[3] == LOW) || (rotaryState[2] == LOW && rotaryState[3] == HIGH)) {
				//clockwise rotation
				tickCounter++;
				if (!(abs(tickCounter) % ROTARY_STEPSIZE)) {
					//logger(V_HAL, "rotary encoder CW \n");
					halSendSignal(SigRotCW);
					tickCounter = 0;
				}
			} else if ((rotaryState[2] == HIGH && rotaryState[3] == HIGH) || (rotaryState[2] == LOW && rotaryState[3] == LOW)) {
				//counterclockwise rotation
				tickCounter--;
				if (!(abs(tickCounter) % ROTARY_STEPSIZE)) {
					//logger(V_HAL, "rotary encoder CCW \n");
					halSendSignal(SigRotCCW);
					tickCounter = 0;
				}
			}
			rotaryState[1] = rotaryState[3];
		}
		rotaryState[0] = rotaryState[2];
	}
}






/**
 * Interrupt routine for Int0 (Top button)
 */
void halInt0(void) {
	//wait for a debounce
	delay(DELAY_DEBOUNCE);
	if (halGetInt0() && !pinState[0]) { //released
		logger(V_HAL, "Int0 released\n");
		pinState[0] = 1;
		if (flagIgnoreRlsInt0) {
			flagIgnoreRlsInt0 = false;
		} else {
			Int0Time = 0;
			Int0Timer.stop();
			halSendSignal(SigInt0Rls);
		}
	} else if(!halGetInt0() && pinState[0]) { //pressed
		logger(V_HAL, "Int0 pushed\n");
		pinState[0] = 0;
		halSendSignal(SigInt0Psh);
		Int0Time = 0;
		Int0Timer.start();
	}
}

/**
 *
 */
void halInt0TimerHandler(void) {
	Int0Time += 200;
	if (Int0Time >= (TIME_BUTTONLONGPRESS * 1000)) {
		halSendSignal(SigInt0RlsLong);
		flagIgnoreRlsInt0 = true;
		Int0Time = 0;
		Int0Timer.stop();
	}
}

/**
 *
 */
void halIdleTimerHandler(void) {
	if(++idleCounter == IDLE_TIME){
		halEnterIdle();
	}
}

/**
 * Interrupt routine for Int1 (Bottom button)
 */
void halInt1(void) {
	delay(DELAY_DEBOUNCE);
	if (halGetInt1() && !pinState[1]) {
		logger(V_HAL, "Int1 released\n");
		pinState[1] = 1;
		if (flagIgnoreRlsInt1) {
			flagIgnoreRlsInt1 = false;
		} else {
			Int1Time = 0;
			Int1Timer.stop();
			halSendSignal(SigInt1Rls);
		}
	} else if(!halGetInt1() && pinState[1]) {
		logger(V_HAL, "Int1 pushed\n");
		pinState[1] = 0;
		halSendSignal(SigInt1Psh);
		Int1Time = 0;
		Int1Timer.start();
	}
}

/*
 *
 */
void halInt1TimerHandler(void) {
	Int1Time += 200;
	if (Int1Time >= (TIME_BUTTONLONGPRESS * 1000)) {
		halSendSignal(SigInt1RlsLong);
		flagIgnoreRlsInt1 = true;
		Int1Time = 0;
		Int1Timer.stop();
	}
}

/**
 * Interrupt routine for the flow sensor
 * It counts the edges and stores the value in flowcnt
 */
void halIntFlow(void) {
	//halRelaisOff(RELAIS_POWER);
	logger(V_HAL, "IntFlow triggered #%d total: %.2fml\n", flowcnt, halGetFlow());
	flowcnt++;

	//detect a manual brewing process
	//TODO to be able to detect a manual brewing process we need to have the following
	//autoclear the flowcnt after certain idle time
	//detect when the the flow is triggered but the pump is not started from software
	//here we need to suppress the false alarms when the pump is turned off and slowly running out


	//subroutine to log the flow to the database
	timespec deltaT;
	clock_gettime(CLOCK_REALTIME, &flowTimestep[flowIndex]);
	timespec_diff(&flowTimestep[((flowIndex + 1) % 2)], &flowTimestep[flowIndex], &deltaT);

	if (sqlLogFlow(logcycle, halGetFlow()*1000, deltaT.tv_sec * 1000 + deltaT.tv_nsec/1000000)) {
		logger_error("hal.cpp: could not log flow to database!");
		return;
	}
	flowIndex = (flowIndex + 1) % 2;
}

/**
 * Interrupt routine for the pressure control
 * It captures the time at closing point and opening point
 * Reading heating time via the getHeatingTime function
 */
void halIntPressure(void) {
	logger(V_HAL, "IntPressure Control triggered\n");
	if (halIsHeating() && !pinState[3]) {
		pinState[3] = 1;
		time(&heatingCycle[0]);
		halSendSignal(SigPressCls);
	} else if(!halIsHeating() && pinState[3]) {
		pinState[3] = 0;
		time(&heatingCycle[1]);
		halSendSignal(SigPressOpn);
	}
}

/**
 * Function to read the heating time in sec
 * If called during a heating process, it returns the time elapsed since the heating started
 * If called after a heating process, it returns the total time elapsed during the heating cycle
 */
double halgetHeatingTime(void){
	//TODO check return value on negative times
	if (halIsHeating()) {
		logger(V_HAL, "Hot Heating Time: %f\n", difftime(time(NULL), heatingCycle[0]));
		return difftime(time(0), heatingCycle[0]);
	}
	else {
		logger(V_HAL, "Heating time: %f\n", difftime(heatingCycle[1], heatingCycle[0]));
		return difftime(heatingCycle[1], heatingCycle[0]);
	}
}

/**
 * Method to handle toggle of the proximity sensor
 */
void halIntProximity(void) {
	delay(DELAY_DEBOUNCE);
	if (halProxSensorCovered() && !pinState[2]) {
		logger(V_HAL, "IntProximity triggered\n");
		pinState[2] = 1;
		halSendSignal(SigProxCvrd);
	} else if(!halProxSensorCovered() && pinState[2]){
		logger(V_HAL, "IntProximity triggered\n");
		pinState[2] = 0;
		halSendSignal(SigProxOpn);
	}
}

/**
 * Returns total flow trough sensor in ml
 */
float halGetFlow(void) {
	return flowcnt * FLOW_ML_PULSE;
}

/**
 * Resets the Flow counter
 */
void halResetFlow(void) {
	logger(V_HAL, "Flow counter reset, amount so far: %.2f ml\n", halGetFlow());
	flowcnt = 0;
}

/**
 * Reads the status of the Pressure Control
 * @return 1 (true) for closed Pressure Control(heating) and 0 (false) for open
 */
bool halIsHeating(void) {
	if (digitalRead(PIN_PRESSURE_CTRL) == 0) {
		return true;
	} else {
		return false;
	}
}

/**
 * Returns status of the proximity switch
 * @return 1 if the proximity switch is covered and 0 if uncovered
 */
bool halProxSensorCovered(void) {
	if(digitalRead(PIN_PROXIMITY_SENSOR) == 0){
	 return false;
	 } else {
	 return true;
	 }
}

/**
 * Returns the value of the top button Int0 (low active)
 * @return LOW or HIGH
 */
int halGetInt0(void) {
	return digitalRead(PIN_INT0);
}

/**
 * Returns the value of the bottom button Int1 (low active)
 * @return LOW or HIGH
 */
int halGetInt1(void) {
	return digitalRead(PIN_INT1);
}

/**
 * send Signal to coffee thread
 * @param val Integer value assigned to signal
 */
void halSendSignal(HalSig val) {
	//catch if machine is idle and drop button event
	switch (val) {
	case SigInt0Psh:
	case SigInt1Psh:
		if (idle) {
			return;
		}
		break;

	case SigInt0Rls:
	case SigInt0RlsLong:
	case SigInt1Rls:
	case SigInt1RlsLong:
	case SigRotCCW:
	case SigRotCW:
		if (idle) {
			halLeaveIdle();
			return;
		}
		break;

	default:
		break;
	}

	sigval value = { 0 };
	value.sival_int = (int) val;

	try {
		if (pthread_sigqueue(thread[THREAD_COFFEE], SIGUSR2, value)) {
			logger_error("hal.cpp: Failed to queue signal %d %s\n", val, strerror(errno));
			//No Signals reach the state machine anymore...
			exit(EXIT_FAILURE);
		}
	} catch (int e) {
		logger_error("Whoops.. %d\n", e);
	}

}

/**
 * Turn machine on
 */
void halMachineOn(void) {
	halRelaisOn(RELAIS_HEAT);
	halRelaisOff(RELAIS_PUMP);
	halRelaisOn(RELAIS_POWER);
	idleTimer.stop();
	logger(V_HAL, "Turning machine on\n");
}

/**
 * Turn machine off
 */
void halMachineOff(void) {
	halRelaisOff(RELAIS_HEAT);
	halRelaisOff(RELAIS_PUMP);
	halRelaisOff(RELAIS_POWER);

	idleCounter = 0;
	idleTimer.start();
	halWriteBackCache();
	logger(V_HAL, "Turning machine off\n");
}

/**
 *
 */
void halEnterIdle(void){
	logger(V_HAL, "Entering Idle Mode\n");
	idleTimer.stop();
	halDisplayOff();
	idle = true;
}

/**
 *
 */
void halLeaveIdle(void){
	idleCounter = 0;
	logger(V_HAL, "Leaving Idle Mode\n");
	halDisplayOn();
	idleTimer.start();
	idle = false;
}

/**
 * Wrapper function to turn the pump on
 * and to measure how long the pump is running
 * @param cycle the number of the sweep in the database
 */
void halPumpOn(){
	halRelaisOn(RELAIS_PUMP);
	clock_gettime(CLOCK_REALTIME, &pumpCycle[0]);
}

/**
 *
 */

void halIncreaseLogCycleCounter(void){
	logcycle = logcycle + 1;
}

/**
 * Wrapper function to turn the pump off
 * and to measure how long the pump is running
 */
void halPumpOff(void){
	halRelaisOff(RELAIS_PUMP);
	clock_gettime(CLOCK_REALTIME, &pumpCycle[1]);
}

/**
 * Function to get the elapsed time the pump is running in ms
 * when the pump is on, this function returns the time between turning the pump on and the call
 * when the pump is off, this function returns the time elapsed in the last pump cycle
 */
double halGetPumpTime(void){
	timespec now;
	timespec diff = {0,0};
	if(halGetRelaisState(RELAIS_PUMP) == HIGH){//pump is on
		clock_gettime(CLOCK_REALTIME, &now);
		timespec_diff(&pumpCycle[0], &now, &diff);
	}
	else {
		timespec_diff(&pumpCycle[0], &pumpCycle[1], &diff);
	}
	return diff.tv_sec * 1000 + diff.tv_nsec/1000000;
}

/**
 * Function to calculate the difference between two timespecs
 */
void timespec_diff(timespec *start, timespec *stop, timespec *result) {
	long int secDiff = stop->tv_sec - start->tv_sec;
	long int nsecDiff = stop->tv_nsec - start->tv_nsec;

	if (secDiff > 0) {
		if (nsecDiff >= 0) {
			result->tv_sec = secDiff;
			result->tv_nsec = nsecDiff;
		} else if (nsecDiff < 0) {
			result->tv_sec = --secDiff;
			result->tv_nsec = 1000000000 + nsecDiff;
		}
	} else if (secDiff < 0) {
		if (nsecDiff >= 0) {
			result->tv_sec = ++secDiff;
			result->tv_nsec = -(1000000000 - nsecDiff);

		} else if (nsecDiff < 0) {
			result->tv_sec = secDiff;
			result->tv_nsec = nsecDiff;
		}
	} else if (secDiff == 0){
		result->tv_sec = secDiff;
		result->tv_nsec = nsecDiff;
	}
	return;
}

/*
 * Handler for Termination of the hal
 */
void halTerminate(event_t *event){
	halWriteBackCache();
}

/*
 * writing back non volatile variables of the hal to the database: SweepCounter
 */
void halWriteBackCache(){
	if (sqlSetConf(CFGSweepCounter, logcycle)) {
		logger_error("hal.cpp: Couldn't write logcycle to database");
		return;
	}
	logger(V_BREW, "Writing back logcycle %d\n", logcycle);
}